300L Multi-Functional Distillery: Technical Specifications & Innovations
1. Core Distillation Unit
Capacity & Structure
Working Volume: 300L | Total Volume: 480L
Construction: Inner layer – 4mm T2 food-grade copper (enhances spirit purity and flavor); Middle layer – 5mm 316L stainless steel (thermal insulation); Outer layer – 3mm stainless steel (structural strength).
Heating System
Type: Indirect thermal fluid heating (3×10kW, 30kW total) with digital temperature control (±0.5℃ accuracy).
Advantage: Uniform heat distribution, no scorching, and compatibility with multiple heat sources (electric, steam, gas).
Agitation
Feature: Frequency-controlled magnetic stirring system (explosion-proof).
Benefit: Prevents sediment accumulation during fermentation/distillation, ensuring consistent heat transfer.
2. Refinement Columns & Heads
Whisky Head
Build: 4.5mm thick copper with a textured antique finish.
Role: Removes sulfides for smoother spirits; enhances aromatic compound retention.
Distillation Columns
Design: 6-layer copper column (14" diameter) with 6 sight glasses and auto-reflux valves.
Capability: Switch between pot still (for rich, traditional spirits) and column still (for high-proof, refined liquors) modes seamlessly.
3. Cooling & Condensation
Dephlegmator
Material: Stainless steel with ceramic coating (corrosion-resistant, high thermal efficiency).
Function: Precise reflux control to adjust alcohol purity (ABV range: 30%-96%).
Condenser
Design: Triple-pass stainless steel condenser (80% increased surface area).
Performance: Rapid cooling, energy-efficient, and easy to disassemble for cleaning.
4. Structural & Operational Features
Mobility & Installation
Frame: 304 stainless steel with heavy-duty hydraulic lift casters (lockable).
Piping: Quick-connect sanitary fittings (reduces setup time by 40%).
Control System
Hardware: PLC-controlled touchscreen panel (Siemens components, IP65-rated).
Functionality: Real-time monitoring of temperature, pressure, and flow; automated distillation cycles; remote access via mobile/PC.
5. Specialized Modules
CIP Cleaning System
Configuration: Fully automated CIP with pH/conductivity sensors and chemical dosing pump.
Outcome: Eliminates manual cleaning; ensures FDA/GMP compliance.
Gin Infusion System
Components: Dual temperature-controlled gin baskets (50L each) with botanical recirculation pump.
Versatility: Produces classic gin, barrel-aged gin, or botanical-infused liqueurs with precise flavor profiling.
6. Material & Compliance
Materials: Food-grade T2 copper, 316L/304 stainless steel, ceramic-coated components.
Certifications: CE, FDA, ISO 9001, and ATEX (for explosion-proof zones).
This 300L multi-functional distillery redefines flexibility in spirit production, catering to craft distillers and industrial operations alike. Its fusion of traditional copper distillation artistry and modern automation delivers exceptional quality, efficiency, and adaptability for whiskey, brandy, gin, and specialty spirits.
