200L Copper Hybrid Still
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200L Copper Hybrid Still

200L Copper Hybrid Still

Boben Light Industry’s 200L Hybrid Still blends traditional copper pot still design with modern column distillation technology. Built with premium copper and stainless steel, it’s ideal for crafting small-batch whiskey, gin, and more. The hybrid structure allows flexible reflux control, balancing flavor complexity and purity. With precise valves, sight glasses, and user-friendly controls, it delivers consistent, high-quality spirits for craft and commercial distillers.
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Description

1. Overview

The 200L Hybrid Multifunctional Still is a premium distillation system engineered for craft distillers and commercial micro-distilleries. It harmonizes the traditional advantages of copper-known for enhancing spirit smoothness and flavor refinement-with the modern durability of stainless steel. This integration results in a versatile distillation solution capable of producing high-quality spirits, botanical extracts, and more, with exceptional efficiency and precise operational control. Its robust design also serves as a distinctive centerpiece in any distillery, laboratory, or production space.

2. Key Features

Dual-Material Construction: Critical distillation components (helmet, onion head, condenser) are crafted from oxygen-free copper (C10100) to facilitate sulfide removal and flavor enhancement. The main boiler and piping utilize #304/#316 food-grade stainless steel for structural integrity, corrosion resistance, and easy cleaning.

Versatile Production: Designed as an all-in-one system, it supports the distillation of a wide range of products, including whiskey, gin, vodka, essential oils, hydrosols, and herbal tinctures.

Precision Control: Equipped with analog thermometers, pressure gauges, adjustable steam valves, and safety release mechanisms, enabling full oversight of the distillation process.

Efficient Condensation: A large copper shell-and-tube or coil condenser ensures rapid vapor liquefaction, preserving aromatic compounds and maximizing yield.

Integrated Safety: Features automatic pressure relief valves, sight glasses for liquid level monitoring, and over-temperature protection for secure operation.

3. Technical Specifications

Parameter Details
Capacity - Total Volume: 200L- Max Charge Volume: ~150L- Avg. Ethanol Output/Batch: ~12-15L (from 10% ABV wash)
Materials - Main Boiler: Copper or 304 Stainless Steel (≥2.0mm thickness)- Condenser & Column: Oxygen-Free Copper (≥1.5mm thickness)- Seals: Food-Grade Silicone/PTFE
Heating Options - Electric: Internal Heating Elements (18-24 kW, 380V 3-Phase)- Steam: Jacket (external generator required)- Direct Fire: Reinforced base plate required
Condenser System - Type: Copper Shell & Tube/Coil- Surface Area: ≥0.8 m²- Water Connections: DN25 Inlet/Outlet
Control & Safety - Instruments: Thermometers, Pressure Gauge- Safety: Auto Pressure Relief, Thermal Cut-Off
Dimensions - Height: ~1800–2200 mm- Diameter: ~800–900 mm- Net Weight: ~150–200 kg

4. Applications

The still is designed to produce:

Spirits: Whiskey, brandy, vodka, rum, gin, tequila/mezcal.

Extracts: Essential oils (lavender, peppermint, etc.), hydrosols (rosewater, orange blossom water), herbal tinctures, and culinary concentrates.

5. Operational Guide

Preparation: Clean the still with hot water and mild detergent. Fill the boiler with fermented wash (≤150L) and secure all seals.

Distillation:

Start cooling water flow.

Apply heat gradually to bring wash to a boil.

Collect and discard foreshots (initial volatile fraction).

Collect "hearts" (desirable ethanol fraction) until quality declines.

Collect "tails" (lower-ABV fraction) for recycling.

Shutdown: Turn off heat, let the system cool, drain spent wash, and rinse/dry the still.

6. Service & Support

Comprehensive installation/operation guides and videos.

12-month warranty on the main vessel and craftsmanship.

Lifetime technical support and spare parts availability.

Disclaimer: Specifications are subject to change for product improvement. Confirm details with your sales representative at the time of order.

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